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troubleshooting x

  • JakeLB
    started a topic Millermatic 200 CR1 chattering

    Millermatic 200 CR1 chattering

    Hello have a millermatic 200 SN# JE777868. I replaced the CR1 relay because it wasn't pulling by itself all the way to push the contact points over. Now with the new ice cube style if you hold it for more then 2 seconds the points start chattering and it shoots small sparks between points. Seems like...
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  • Aaron89
    started a topic Dynasty 280DX troubleshooting

    Dynasty 280DX troubleshooting

    Has anyone had to replace circuit boards in their Dynasty 280DX? I have 35 hrs on mine and it is out of warranty. I took it to get repaired and they want $3,000 to “attempt” to fix it with no guarantees. It will turn on and weld for about 30 seconds but it keeps saying “cool pwr, see OM” I can...
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  • M.I.G. Feeding Troubleshooting Tips By A Warranty Technician

    Hi All,

    My Name is Logan P. Clayton I am a warranty Tech for Miller, Lincoln, Esab, Hypertherm, Hobart, Thermal Dynamics, Thermal Arc, Firepower, Snap-On and just about every other main welding brand you can think of, I am starting a playlist for troubleshooting tips that will be comprised...
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    Last edited by LoganpClayton; 12-16-2019, 09:03 PM.

  • Blakeg
    started a topic Trailblazer trouble shooting.

    Trailblazer trouble shooting.

    Hello, I posted up a little while ago about a trailblazer 250g that I was looking at. I bought it today for $200. It has the Onan performer 20 engine on it. Runs great, high low idle both work. But the machine makes no power to the outlets or leads. He said it was a bad armature ( I don’t believe...
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  • Mac&Homelite
    started a topic Miller AEAD 200LE no power/weld

    Miller AEAD 200LE no power/weld

    So, I've had the engine drive for over a year now, SN HE775405. I originally bought it not generating power, and after several hours of looking around found that the previous owners had somehow melted wire #10 from coil to the weld/power changeover switch. Ended up fixing that and it generated and welded...
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  • MIGmunkeeChris
    started a topic Tensioner on Millermatic 350P

    Tensioner on Millermatic 350P

    Hey guys, my shop just recently got me a millermatic 350p, im having problems setting the wire drive tension, under the hood it almost looks like its pulsing. Im guessing it could be the tension. I noticed on a lot of set up videos there is only one drive wheel, on the new machine theres two sets of...
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  • M_Robertson
    started a topic AC TIG Puddle Won't Form

    AC TIG Puddle Won't Form

    I have inconsistent results establishing a puddle for AC TIG on aluminum using a Syncrowave 250. I have tried the following to remedy the problem:
    * New tungsten
    * Torch angle and rotating tungsten to redirect arc
    * Different sized cups
    * Adjusting HF dial
    * Cranking up...
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  • Mike yates
    started a topic Miller matic 35 sputtering

    Miller matic 35 sputtering

    Guys in shop complaining about sputtering, but welds look great to me. 85 wire feed welding 1/2 plate on setting 4. 15 to 20 flow rate on 75/25 gas. Same settings for two years. But I have to admit it doesn't "hizzle" like i remember. Just replaced all the diodes with OEM because we had some...
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  • wbullet
    started a topic Miller Bobcat 225 will arc but not weld

    Miller Bobcat 225 will arc but not weld

    I have a Miller Bobcat 225 that just quit welding. it will arc but not enough to burn a rod. The outlet plugs have power but it doesn't seem to be very strong. Any ideas? Thank you!!

    Leads are all connected well.
    We were welding fence cutting the welder off to cut some pipe and started...
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    Last edited by wbullet; 03-24-2017, 01:35 PM.

  • parth096
    started a topic troubleshooting (bad welds)

    troubleshooting (bad welds)

    I'm welding thinner gauge metal tubing (20-16). Sometimes, i notice that when i let go of the trigger, my pool "grows" and gets a point on it. What is happening here and what can I do to fix this? I'm running autofeed at about 3.8 volts. If i go higher I risk burning through.
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  • Tooly236
    started a topic I need help with a steering system.

    I need help with a steering system.

    I am building a drive stystem for a feeder that you stand on the back of the machine like a walk behind mover. I no next to nothing about steering systems and the first one I tried was impossible to steer because sometimes there is 8-900 pounds on the turf tires. I did some reading about different...
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  • modela
    started a topic Help with settings on S-64 Wire Feeder

    Help with settings on S-64 Wire Feeder

    I have a 304 CC/CV and a S-64 wire feeder. I am wanting to weld with MIG using the s-64 wire feeder. I have a manual but I cannot get the welder to run consistently. It runs a few seconds and then the wire sticks in the puddle and the current is shut down. I have another wire welder but I really...
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  • spanky
    started a topic What is wrong with my Spoolmatic 30A?

    What is wrong with my Spoolmatic 30A?

    So I began working at a job a week ago, still working out all the quirks of some of the equipment. Most of what I do is maintenance, construction, modification, and fabrication. Yesterday I was assigned a purely aluminum project that should take me about 4 days to complete. At the end of yesterday I...
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  • Bluestar 2e power works, welder does not work

    Hello,I have a Bluestar welder SN # HK269609. I also have the correct owners manual downloaded. 6 months ago it was working OK but now it will not arc when set to the weld position. It does still make good 110 in the power position and runs a grinder just fine. Are there any common problems I should...
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  • Troubleshooting Millermatic 252 MIG (Wire Is Not Feeding)

    HI everybody, IM NEW to arc welding. My miller is fresh off the Pallet and I followed the instructions for setting up to the best of my ability. The general problem is the wire is not feeding. In detail, the wheels are not even attempting to push the cord through. My electrician installed the plug,...
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