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Contact George Swire. http://www.georgesplasmacuttershop.com/
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Personally, I like the 122 cf size cylinder for a combination of long life and ease of transportation. I carry Argon and C25 cylinders on the floorboard in front of my back seat.
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I don't own a Hypertherm, but from what I have seen of Jim Colt, they are a great company, and if I needed a plasma cutter, they would be my first choice..
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Ryan, years ago I made several to your dimensions using welded 1" square tubing. They held up well.
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"Plus, I would think even on a non-weldable alloy I could hold a stable, relatively normal arc?"
No, it will not hold a stable arc
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I recommend getting a piece of known alloy aluminum. It is possible you have a defective machine, but your aluminum is of unknown origin. Might also try 4043 filler.
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Milwaukee drills used to be AC/DC. Can't speak for the new ones.
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I suggest looking at HTP's site. They sell CK, and can make up whatever you want. Prices are great and so is their service.
http://www.usaweld.com/
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This without the casters would make for killer storage.
http://www.harborfreight.com/44-in-1...fQ%3D%3D%0D%0A
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You might do as well buying a roll around and mounting it under the bench.
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This happened on one of my gen sets, but they're both recoil start, and I couldn't pull the rope. I always close the valve and run the carb dry, but always isn't 100%....
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The trick is locating them, and getting the correct gap. Cruizer should be along soon. He is a Miller service guru. As long as the machine is unplugged, you should be OK.
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