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[guajilloweld03]

Here are the part #...

[guajilloweld03]

Look up a copy of a Profax catalog, they list the demensions of various MIG tips. You could probally retap for a different tip size. AEC 200 spoolgun uses metric thread tips and they are heavy duty....

[guajilloweld03]

Good for you on finding the cause of the issue.

That wire breaking inside the insulation and the cord still looking good has happen to me on 4.5" grinders. They break at the end of the strain relief coming out of the grinder. The grinder will work intermediate when you wiggle the cord....