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[Helios]

Due to its thermal conductivity and other issues, aluminum requires a LOT of oomph to weld. I would always err on the side of having "more than enough" heat rather than "barely enough." I suspect the Diversion 180 is gonna be at the low low low low low end of that spectrum.
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[Helios]

You guys also sandblast your windshields to get the bugs off, too? Angle-grinder those HF points?

To each their own, but I wouldn't pressure-wash an engine on a bet. ...

[Helios]

Not sure I would "pressure wash" an engine that had been flooded unless I was going to disassemble it down to its individual pieces, in which case pressure washing offers no benefit... Pressure washing is a great way to drive really small grit (the best kind for grinding things down to nothing)...