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Injector Tip Modification

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  • Injector Tip Modification

    These injector tips are used to squirt paint against a distributor inside a bell cup on a paint robot for painting cars.
    For prototype testing we required a longer injector tip.
    We wanted to test it right away.
    So I cut the end of one existing injector tip and the base off a second one and welded them together to make the longer tip that we required.

    The following pictures tell the story.

    1. Half of two injector tips
    2. Welding the halves together
    3. Opening up the center hole
    4. Close up of lathe chuck
    5. Longer tip done

    Click image for larger version

Name:	1. Half of two injector tips.jpg
Views:	1
Size:	77.4 KB
ID:	590496

    Click image for larger version

Name:	2. Welding the halves together.jpg
Views:	1
Size:	55.5 KB
ID:	590497

    Click image for larger version

Name:	3. Opening up the center hole.jpg
Views:	1
Size:	59.0 KB
ID:	590498

    Click image for larger version

Name:	4. Close up of lathe chuck.jpg
Views:	1
Size:	49.7 KB
ID:	590499


    Click image for larger version

Name:	5. Longer tip done.jpg
Views:	1
Size:	75.6 KB
ID:	590500
    Miller Thunderbolt
    Smith Oxyacetylene Torch
    Miller Dynasty 200DX
    Lincoln SP-250 MIG Welder
    Lincoln LE 31 MP
    Lincoln 210 MP
    Clausing/Coldchester 15" Lathe
    16" DuAll Saw
    15" Drill Press
    7" x 9" Swivel Head Horizontal Band Saw
    20 Ton Arbor Press
    Bridgeport
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