I am going to be making a tailgate like thing that holds a tire on a pick up truck. I need to make a 62 degree angle so does anyone know the easiest way to make that angle on with 2" round tube? I was going to cut it at an angle but I only have a jig setup with the band saw for 45 i believe. Also to hold a tire, do you think 1/8th inch thick tube would be strong enough or should I change my plan to 1/4? What would be the easiest way to have the tubes meet the edge? For example, where the top bar meets the bottom bar.

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1/8" will be fineEd Conley
http://www.screamingbroccoli.net/
MM252
MM211
Passport Plus w/Spool Gun
TA185
Miller 125c Plasma 120v
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SO 2020 Bender
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Originally posted by Type View PostWhy buy it for $1,000 when you could only pay $100 in steel?
You are not just cutting a 60˚ like on square stock since you need to make 2 cuts on each end of the tubing to make the fish mouth that fits snug against the other piece of tubing.
Ed Conley
http://www.screamingbroccoli.net/
MM252
MM211
Passport Plus w/Spool Gun
TA185
Miller 125c Plasma 120v
O/A set
SO 2020 Bender
You can call me Bacchus
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Originally posted by Broccoli1 View PostBy the time yer done figgerin' out the compound mitre cuts on the tubing $1,000.00 will be cheap
You are not just cutting a 60˚ like on square stock since you need to make 2 cuts on each end of the tubing to make the fish mouth that fits snug against the other piece of tubing.
http://www.pirate4x4.com/forum/shop-...-pictures.html
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In my teens I built a few for Jeeps. I used at the time second hand un galvanized rigid steel conduit schedule 40, (5/32) mostly I used 3/4".Dynasty 280DX
Bobcat 250
MM252
Spool gun
Twentieth Century 295
Twentieth Century 295 AC
Marquette spot welder
Smith torches
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Originally posted by justracn15 View PostI have guys bringing me pictures of tire racks , things like this ,etc. all the time wanting to know how much I want to make them one. I tell them I'm no cheaper than where they got the picture from. If you don't want to pay their price you don't want to pay mine!
As for the original poster, some of us just have to do it ourselves, it's a curse, a wonderful wonderful curse.
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Originally posted by JSFAB View PostSo why don't you just buy the product from the company you copied the pictures from?
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So I looked at what angles I can cut at with my band saw and I have 3 different pieces for cutting. One is 22.5, the second is 45 and the last is anywhere in between so I will be doing that to get the angle on this project. I have a friend that may be getting a powdercoater that I will be able to use. I will not be starting a different thread once I get this project started but I am busy for the most part so it may be awhile.
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To do powder coating you are going to need an oven large enough to be capable of baking the finish on the largest piece. It won't fit in your wife's oven. There are cheap powder sprayers available, but the oven is usually the show stopper. To get the finish to hold well you are also going to have to sand blast and pressure wash the pieces before powder coating. Unless you are doing powder coating full time it just doesn't pay to invest in all of this.
Charley______________________________
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