If this is your first visit, be sure to
check out the FAQ by clicking the
link above. You may have to register
before you can post: click the register link above to proceed. To start viewing messages,
select the forum that you want to visit from the selection below.
This is out of my ball-park and hopefully some of the other seniors here will catch your thread and be of more assistance. Hopefully this post will keep your thread alive enough to get an answer for you?
Good luck,
TacMig
We depend On:
Miller | Esab | Lincoln | Fronius
Baileigh | Drake | Eagle | Knuth
Victor | Harris | Smith | Bessey
Snap-On | Hilti | Ingersoll Rand
Burco/Koco | Onan | BobCat
Tracker | Infratrol | AmeriCast
We belong to or support:
American National Standards Institute
American Welding Society
The Welding Institute
Fabricators & Manufacturing Association Int'l.
I was gonna say anywhere between one and a hundred, depending on the size of the welder.
XMT-300 with S-64 wire feeder.
Lincoln HI-FREQ modified to run XMT.
Esab PCM-875 plasma cutter.
Miller Spoolmatic-1
Miller PC-300 pulser
Miller Optima pulser
cover flux or pulse?what are you trying to say?If your closing a pressure pipe at 14" diameter you start with your root pass, when done inspect inside with flashlight and mirror if you can.Once root pass has been inspected and found to be sound(proper fusion to parent metal and penetration then you put in a fill pass, followed by a second fill pass at a higher amperage to bind it to the first, then its a judgement call ,whether you need more fill or if its time for a hot cap, but do not try to fill too much at one time or you will run into trouble and possibly burn through.hope that helps and for future try to be more specific with the question thanks and good luck
sounds like a high pressure pipe to me. If it's a critical weld that has to be 100% right (high pressure steam or water). sounds like it really should be xrayed to make sure the welds are good with no inclusions. or at least dye tested. Your questions tell me you might want to reconsider being the one welding the pipe. the answer is, however many passes it takes to make the weld flush with the pipe or a little above flush. according to the welding specifications. of course the pipe is bevelled to a 37 and 1/2 degree angle and ground clean with a 1/8 inch landing.
happy welding.
To answer some of the comments I was just looking for thoughts on welds passes. I should have given more information on the joint and root pass. But I have welders here that put 6-9 passes everytime when I beleive that 3-4 should do it but maybe its not as cut and dry.
Rose21,
It really isn't cut and dry. There will be discrepancies anytime welding is done by hand and it's ok most of the time. Some of the information we need is what is the material type, how thick is it, what is the joint configuaration (depth of prep, included angle) as well as information on the filler material. Are you using 7018 to fill or is it all wire feed work? then we need to know diameters and settings on the machines. A couple of things to keep in mind are: if the weld puddle is to big then you run a risk of lack of fusion, for a stick weld I have tested up to 7 times the rod diameter with some success, for wire feed I have gone up to 9 times the diameter with success, these are things you would need to determine on your own with a WPS and PQR. Also remember that smaller beads and more of them typically will result in a tougher weld, or a weld that is more resistant to cracking. So load up on the information and let's see what we can get done.
This may sound stupid but I bet that you will come a whole lot closer to getting answered by more people on the Motorspoerts side. There are a bunch of pipe welders on there.
www.facebook.com/outbackaluminumwelding
Miller Dynasty 700...OH YEA BABY!!
MM 350P...PULSE SPRAYIN' MONSTER
Miller Dynasty 280 with AC independent expansion card
Miller Dynasty 200 DX "Blue Lightning"
Miller Bobcat 225 NT (what I began my present Biz with!)
Miller 30-A Spoolgun
Miller WC-115-A
Miller Spectrum 300
Miller 225 Thunderbolt (my first machine bought new 1980)
Miller Digital Elite Titanium 9400
Comment