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Questions about the millermatic 255 and pulse mig on thin aluminum.

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  • Questions about the millermatic 255 and pulse mig on thin aluminum.

    I’m looking to speed up production on some aluminum parts we make (.050 and .063). We currently tig everything but for some of the stuff it would be way more efficient to mig weld it. I have a spoolmate for my synchrowave 210 but you have to be quick and on point so you don’t blow a hole through the material. Not all of our guys can do it.

    Im looking at the 255 but I was curious if any of you have experience with it on thin aluminum or if you have experience with another pulsed mig welder. What is your setup like? Do you use the stock mig gun and swap the liner? Spool gun? Push pull? Trying to avoid a spool gun setup.

    Thanks.
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