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Miller XMT 300 troubleshooting

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  • Miller XMT 300 troubleshooting

    Hi Everyone

    Trying to repair an XMT 300 that had belonged to an old family member.
    This is not the unit that is auto-link, it is the 240 V edition.

    When I first opened it I found that the LEM board had a burst electrolytic, so I got a replacement LEM board from Miller. Installed it and replaced the bad switch on the upper left hand side, middle row. That switch was crunchy so I ordered and installed a replacement one. Switch alone was $66 - for a switch!

    Anyway, problem now is that while the unit turns on and powers up it does not strike an arc or indicate anything on the LED display -
    anyone tackled this before? Any recommendations as to what to do next?

    I took electronics certificate program at the local community college a few years back, I don't mind diving in but was hoping that all of you might have a suggestion as to where I should start.

    Adam

  • #2
    Welcome, Adam. I know nothing about your welder but there are those here who do. Hope you get an answer.

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    • #3
      Originally posted by Adam Mc Laughlin View Post
      Hi Everyone

      Trying to repair an XMT 300 that had belonged to an old family member.
      This is not the unit that is auto-link, it is the 240 V edition.

      When I first opened it I found that the LEM board had a burst electrolytic, so I got a replacement LEM board from Miller. Installed it and replaced the bad switch on the upper left hand side, middle row. That switch was crunchy so I ordered and installed a replacement one. Switch alone was $66 - for a switch!

      Anyway, problem now is that while the unit turns on and powers up it does not strike an arc or indicate anything on the LED display -
      anyone tackled this before? Any recommendations as to what to do next?

      I took electronics certificate program at the local community college a few years back, I don't mind diving in but was hoping that all of you might have a suggestion as to where I should start.

      Adam
      First PLS post your serial number ... that way the correct schematics and docs can be looked up....

      If I recall some old threads correctly... that unit has some unique troubleshooting challenges....and that Cruizer has lot of experience with them...

      Hope he checks in on this one............
      .

      *******************************************
      The more you know, The better you know, How little you know

      “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

      Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

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      Dynasty 350DX Tigrunner
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      TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

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      • #4
        These are dangerous machines to both troubleshoot and successfully repair. I still stand back when I turn it on. I would stop throwing parts at it. Just not worth the time, effort and substantial $$. For the limited return

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