I have a bluestar 6000 I would like to know if there is anything I can add on to it to make it work as a wire feed for autobody.
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Tanner,
Excellent Reply!
The 3045FC will run off the BS6000's arc voltage. However, the DC output of the BS is not real clean so the short arc may be too rough for body panels. If you get the 3045FC be sure to get the optional gas kit for bare wire.
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Sammy004,
The 1/16" 6013 rods run best on DCSP or AC. Since the BS is DC only put your ground clamp on the + and electrode holder on the -. If you don' like the way they burn, then swap the leads. Different machines act different. You will have less penetration and burn through with downhill progression on your verticals. Also try to weave the rod a bit from side to side to help minimize burn through. 3/32" 7014 rods may be an option for you as well. They are good at filling gaps where poor fit up is a problem. They also burn better on DCSP, but may be too hot for your body panels.
A less expensive alternative might be a Millermatic 135 or Lincoln SP135+. The Lincoln can be found at Lowe's and Home Depot in the $400 range. The Miller 135 can be found on special in welding supply houses with a cart and cylinder rack for around $575-$600. These machines are excellent for 1/8" and thinner material. They also perform well on 3/16".
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