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1978 dialarc HF

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  • 1978 dialarc HF

    Just got a nice rig with tig attachments and cooler, pump, foot pedals, argon tank, cups , and plenty of red box thoriated tungstan.
    The manual is for a august 1991, effective with serial no. Hf862825
    the picture on the cover has two handles on the left and different looking dial.
    The unit i purchased has serial #HH091770
    I am having a electrician hook up a disconnect with a fuse and hardwired to the sub panel.
    Is there a way I can buy a sevice manual for my machine, or can I go by pg 7?
    jumper link installation.
    We are hioking up to 220 so 230 volt
    thanks for any guidance.
    Raf

  • #2
    At the top of this page click resources- owners manual & parts list, then search by model name as the serial #HH091770 doesn't seem to return any results but you can find the proper manual by matching the serial # range to your number and download it. Should be the right manual.---Meltedmetal
    ---Meltedmetal

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    • #3
      I bought two years ago my first TIG machine, a Diversion 180. I wanted to weld aluminum. The new welder was a disappointment. I looked around and found a cream puff Dialarc 250 HF. It was a beast! It's old school 60 HZ sine wave power. 310 amp capacity in aluminum where the power is needed. I've welder soda cans, and 3/4" aluminum. I confess I was dying to know how modern technology behaved, and upgraded to a Dynasty 280 DX.
      Dynasty 280DX
      Bobcat 250
      MM252
      Spool gun
      Twentieth Century 295
      Twentieth Century 295 AC
      Marquette spot welder
      Smith torches

      Comment


      • #4
        1978 dialarc hf question?

        Originally posted by WillieB View Post
        I bought two years ago my first TIG machine, a Diversion 180. I wanted to weld aluminum. The new welder was a disappointment. I looked around and found a cream puff Dialarc 250 HF. It was a beast! It's old school 60 HZ sine wave power. 310 amp capacity in aluminum where the power is needed. I've welder soda cans, and 3/4" aluminum. I confess I was dying to know how modern technology behaved, and upgraded to a Dynasty 280 DX.
        Sounds like it will be a great first machine.
        How is the arc differ between the dialarc and the Dynasty 280DX?
        Raf

        Comment


        • #5
          Sine wave AC power dies twice a cycle or 120 times a second. It trails down to the zero current line then builds more slowly. Argon must ionize to conduct the arc. The arc re establishes well from the clean pointed tungsten, but less easily through the oxide layer that forms instantly on aluminum. This means that although Dialarcs ratio is 50% EP the cleaning property of the arc is less effective. The Dialarc is very sensitive to the cleanliness of the work & filler. The arc from sine wave is also less focused, more likely to wander. Square wave maintains the arc in a narrow cone. Variable frequency can control the width of the arc.
          Dynasty 280DX
          Bobcat 250
          MM252
          Spool gun
          Twentieth Century 295
          Twentieth Century 295 AC
          Marquette spot welder
          Smith torches

          Comment


          • #6
            Dial arc 1978

            Originally posted by WillieB View Post
            Sine wave AC power dies twice a cycle or 120 times a second. It trails down to the zero current line then builds more slowly. Argon must ionize to conduct the arc. The arc re establishes well from the clean pointed tungsten, but less easily through the oxide layer that forms instantly on aluminum. This means that although Dialarcs ratio is 50% EP the cleaning property of the arc is less effective. The Dialarc is very sensitive to the cleanliness of the work & filler. The arc from sine wave is also less focused, more likely to wander. Square wave maintains the arc in a narrow cone. Variable frequency can control the width of the arc.
            Does the dialarc have veriable frequency?
            thanks,
            raf

            Comment


            • #7
              No variable frequency. 60 Hz sine wave.
              Miller stuff:
              Dialarc 250 (1974)
              Syncrowave 250 (1992)
              Spot welder (Dayton badged)

              Comment


              • #8
                I have one also. It looks like that the machine will be more capable of making better welds than I can for a few more years!

                Comment


                • #9
                  It does have superimposed High frequency This is high voltage, low current high frequency. It doesn't weld. It doesn't supply enough wattage to weld. Its function is to stabilize the arc, maintain the ionization of the gas in the arc zone so the arc can more easily re establish twice a cycle.

                  I once confused this with welding frequency, in truth it has nothing to do with variable frequency.
                  Dynasty 280DX
                  Bobcat 250
                  MM252
                  Spool gun
                  Twentieth Century 295
                  Twentieth Century 295 AC
                  Marquette spot welder
                  Smith torches

                  Comment

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