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  • Air Compressor takes a nap

    My air compressor as decided to lay down on the job and I have a small aluminum job coming up this weekend so I'll be needing the plasma. I've searched and read but I still can't find a answer. I'll be hooking up a cylinder of compressed air. Lws pointed me toward med air. Its cheap and readily available. My question is how long would I expect this cylinder to last? Its a 335 cubic ft. Is it feasible or do I need to go ahead and bite the bullet and repair the compressor? $$$$
    Dynasty 400 Wireless
    Coolmate 3.5
    Aerowave loaded with Sequencer and pulse
    ​Watermate 1A
    ​Coolmate 3
    XMT350 CC/CV
    D74DX Feeder double the fun
    Optima Pulse Pendant
    WC24
    30A spoolgun
    Neverlast 100 amp plasma with Hyper Duramax torch
    Avortec 280 mig
    GO CNC Poweredge CC/CV pulse and double pulse
    Harris Old school 2 stage Oxy/Ace
    Victor flow meters
    Flametech Duel flowmeters
    Just a hilljack in the woods with fancy welding equipment
    and a pet Raccoon.

  • #2
    Originally posted by sledsports View Post
    My air compressor as decided to lay down on the job and I have a small aluminum job coming up this weekend so I'll be needing the plasma. I've searched and read but I still can't find a answer. I'll be hooking up a cylinder of compressed air. Lws pointed me toward med air. Its cheap and readily available. My question is how long would I expect this cylinder to last? Its a 335 cubic ft. Is it feasible or do I need to go ahead and bite the bullet and repair the compressor? $$$$
    335 cf @ what PSI..??

    your plasma consumes how many CFM @ 60?? PSI..?? (60 is a guess... give us your real number)

    then we will have to find the calc to figure the conversion..

    how much cutting do you need to do??

    What is the matter with your compressor??
    Last edited by H80N; 02-25-2014, 06:47 PM.
    .

    *******************************************
    The more you know, The better you know, How little you know

    “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

    Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

    My Blue Stuff:
    Dynasty 350DX Tigrunner
    Dynasty 200DX
    Millermatic 350P w/25ft Alumapro & 30A
    Millermatic 200

    TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

    Comment


    • #3
      too many variables are missing to think of something...

      what makes you think your compressor will be $$$ ?

      the air cylinder is a what pressure ? 2200, 2500 if it's the case it should last about the same time an oxy bottle, what is your post flow time on your plasma, pressure required for your alu. thickness...ahhh so many questions.

      a guy stuck in the fields would think of stealing air from a large truck tire...

      darn...hn80 beat me to the finish line lol

      Comment


      • #4
        OK, you guys got me. I have no idea what PSI is in a Med air cylinder because I've never messed with one. My plasma says 6.7scfm @ 90psig. I'm cutting some 6"x 5/8" flat stock. Be about 16 square cuts total. I know the compressor is gonna cost $$$$ cause its a Quincy.
        Dynasty 400 Wireless
        Coolmate 3.5
        Aerowave loaded with Sequencer and pulse
        ​Watermate 1A
        ​Coolmate 3
        XMT350 CC/CV
        D74DX Feeder double the fun
        Optima Pulse Pendant
        WC24
        30A spoolgun
        Neverlast 100 amp plasma with Hyper Duramax torch
        Avortec 280 mig
        GO CNC Poweredge CC/CV pulse and double pulse
        Harris Old school 2 stage Oxy/Ace
        Victor flow meters
        Flametech Duel flowmeters
        Just a hilljack in the woods with fancy welding equipment
        and a pet Raccoon.

        Comment


        • #5
          Originally posted by snowbird View Post
          too many variables are missing to think of something...

          what makes you think your compressor will be $$$ ?

          the air cylinder is a what pressure ? 2200, 2500 if it's the case it should last about the same time an oxy bottle, what is your post flow time on your plasma, pressure required for your alu. thickness...ahhh so many questions.

          a guy stuck in the fields would think of stealing air from a large truck tire...

          darn...hn80 beat me to the finish line lol
          snowbird
          .... heck no... dive right in...

          we have to know consumption @ pressure

          and understand exactly how many cubic feet of air we have in the tank at the pressure that the plasma cutter needs..

          AND... Sledsports.... do you have a regulator that will make the pressure your plasma cutter wants..??
          .

          *******************************************
          The more you know, The better you know, How little you know

          “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

          Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

          My Blue Stuff:
          Dynasty 350DX Tigrunner
          Dynasty 200DX
          Millermatic 350P w/25ft Alumapro & 30A
          Millermatic 200

          TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

          Comment


          • #6
            Originally posted by H80N View Post
            335 cf @ what PSI..??

            your plasma consumes how many CFM @ 60?? PSI..?? (60 is a guess... give us your real number)

            then we will have to find the calc to figure the conversion..

            how much cutting do you need to do??

            What is the matter with your compressor??
            Its a 3phase running off of a rotary phase converter or (add a phase) as some like to say. It burnt a leg up on my motor starter so a a new starter and some wiring, motor repairs and the compressor needs the head rebuilt with new unloaders (been putting that off for awhile). Fix it all at once is gonna be cash!
            Dynasty 400 Wireless
            Coolmate 3.5
            Aerowave loaded with Sequencer and pulse
            ​Watermate 1A
            ​Coolmate 3
            XMT350 CC/CV
            D74DX Feeder double the fun
            Optima Pulse Pendant
            WC24
            30A spoolgun
            Neverlast 100 amp plasma with Hyper Duramax torch
            Avortec 280 mig
            GO CNC Poweredge CC/CV pulse and double pulse
            Harris Old school 2 stage Oxy/Ace
            Victor flow meters
            Flametech Duel flowmeters
            Just a hilljack in the woods with fancy welding equipment
            and a pet Raccoon.

            Comment


            • #7
              Originally posted by H80N View Post
              snowbird
              .... heck no... dive right in...

              we have to know consumption @ pressure

              and understand exactly how many cubic feet of air we have in the tank at the pressure that the plasma cutter needs..

              AND... Sledsports.... do you have a regulator that will make the pressure your plasma cutter wants..??
              Yea, I think I have a good oxy 2 stage Harris out there. I'm not sure if the correct stem is on it tho. I don't know what valve is on the Air cylinder. Haven't picked it up yet.
              Dynasty 400 Wireless
              Coolmate 3.5
              Aerowave loaded with Sequencer and pulse
              ​Watermate 1A
              ​Coolmate 3
              XMT350 CC/CV
              D74DX Feeder double the fun
              Optima Pulse Pendant
              WC24
              30A spoolgun
              Neverlast 100 amp plasma with Hyper Duramax torch
              Avortec 280 mig
              GO CNC Poweredge CC/CV pulse and double pulse
              Harris Old school 2 stage Oxy/Ace
              Victor flow meters
              Flametech Duel flowmeters
              Just a hilljack in the woods with fancy welding equipment
              and a pet Raccoon.

              Comment


              • #8
                it may be cheaper to rent or buy a small compressor and work with it, slower but it 'll get the job done.

                Comment


                • #9
                  The compressor itself has had unloader problems for a while now. I got one unhooked. Its a 2 stage 340 on a 200 gallon tank. I had an electrical issue on the starts the other day and it burnt one of the legs up on the out starter. Cooked the terminal and burnt the wire off. Probably ruined the whole thing. It still pulls together but I'll bet the contacts on that leg is fried crispier than saterday morning bacon.
                  Dynasty 400 Wireless
                  Coolmate 3.5
                  Aerowave loaded with Sequencer and pulse
                  ​Watermate 1A
                  ​Coolmate 3
                  XMT350 CC/CV
                  D74DX Feeder double the fun
                  Optima Pulse Pendant
                  WC24
                  30A spoolgun
                  Neverlast 100 amp plasma with Hyper Duramax torch
                  Avortec 280 mig
                  GO CNC Poweredge CC/CV pulse and double pulse
                  Harris Old school 2 stage Oxy/Ace
                  Victor flow meters
                  Flametech Duel flowmeters
                  Just a hilljack in the woods with fancy welding equipment
                  and a pet Raccoon.

                  Comment


                  • #10
                    if it is a "J" sized bottle... we are looking at bottle pressure of 2640 PSI = 310 CuFt...Standard Volume (14.7 psia, 70 F)

                    now we need the conversion formula to convert to volume @ 90psi
                    then divide by 6.7 cfm


                    Reference chart



                    Last edited by H80N; 02-25-2014, 07:44 PM.
                    .

                    *******************************************
                    The more you know, The better you know, How little you know

                    “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

                    Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

                    My Blue Stuff:
                    Dynasty 350DX Tigrunner
                    Dynasty 200DX
                    Millermatic 350P w/25ft Alumapro & 30A
                    Millermatic 200

                    TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

                    Comment


                    • #11
                      your contactor and wire frying has probably been caused by that defective unloader valve, as it tried to start loaded. Some time also combined with a defective check-valve at the tank entrance ( also seen parts of the head valve plates stuck in check valve...) Don't tell us it has no fuses or breaker Ha!

                      Comment


                      • #12
                        HN 80 if you get your hand on a formula to calculate cfm at different psi and psi at different cfm or whatever...I'm interested

                        Comment


                        • #13
                          Originally posted by snowbird View Post
                          HN 80 if you get your hand on a formula to calculate cfm at different psi and psi at different cfm or whatever...I'm interested
                          OK... here ya go...



                          Last edited by H80N; 02-25-2014, 08:04 PM.
                          .

                          *******************************************
                          The more you know, The better you know, How little you know

                          “The bitterness of poor quality remains long after the sweetness of low price is forgotten”

                          Buy the best tools you can afford.. Learn to use them to the best of your ability.. and take care of them...

                          My Blue Stuff:
                          Dynasty 350DX Tigrunner
                          Dynasty 200DX
                          Millermatic 350P w/25ft Alumapro & 30A
                          Millermatic 200

                          TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000

                          Comment


                          • #14
                            Originally posted by snowbird View Post
                            your contactor and wire frying has probably been caused by that defective unloader valve, as it tried to start loaded. Some time also combined with a defective check-valve at the tank entrance ( also seen parts of the head valve plates stuck in check valve...) Don't tell us it has no fuses or breaker Ha!
                            Well you hit the nail on the head. Lol. Yes its breakered but its over killed like everything else I do.
                            Dynasty 400 Wireless
                            Coolmate 3.5
                            Aerowave loaded with Sequencer and pulse
                            ​Watermate 1A
                            ​Coolmate 3
                            XMT350 CC/CV
                            D74DX Feeder double the fun
                            Optima Pulse Pendant
                            WC24
                            30A spoolgun
                            Neverlast 100 amp plasma with Hyper Duramax torch
                            Avortec 280 mig
                            GO CNC Poweredge CC/CV pulse and double pulse
                            Harris Old school 2 stage Oxy/Ace
                            Victor flow meters
                            Flametech Duel flowmeters
                            Just a hilljack in the woods with fancy welding equipment
                            and a pet Raccoon.

                            Comment


                            • #15
                              I can see that you guys have your act together but I don't. I shoulda gathered up more information than I have before I start gouging out questions. Lol. I'll pick up a cylinder and some fittings and see if I can round up more info and get back with you guys.
                              Dynasty 400 Wireless
                              Coolmate 3.5
                              Aerowave loaded with Sequencer and pulse
                              ​Watermate 1A
                              ​Coolmate 3
                              XMT350 CC/CV
                              D74DX Feeder double the fun
                              Optima Pulse Pendant
                              WC24
                              30A spoolgun
                              Neverlast 100 amp plasma with Hyper Duramax torch
                              Avortec 280 mig
                              GO CNC Poweredge CC/CV pulse and double pulse
                              Harris Old school 2 stage Oxy/Ace
                              Victor flow meters
                              Flametech Duel flowmeters
                              Just a hilljack in the woods with fancy welding equipment
                              and a pet Raccoon.

                              Comment

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