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  • ? for the machinists

    I've got a Rockwell vertical mill in my limited work space.My problem with it is the messes I make everytime I use it. Seems like I spend more time cleaning up after each use than actually doing a project with it.I've thought about making a inclosure out of plexi glass to contain the shavings just thought I'd ask what the pro's have done to deal with there messes. Problem is my little workshop is in my basement so I've got to figure out a way to contain the shavings so I don't track them in the house. Anyidea's would be appreciated.Thanks
    Dynasty 200DX "Blue Lightning"
    Bernard 3500ss water-cooler
    Rockwell vertical mill
    Beverly Shear B-3
    Beverly Shear JR
    Home-made English wheel
    Milwaukee Porta-band
    " Sawz-all
    Tennsmith 36" stomp shear
    Fixer upper 1968 Redface Lincoln sa200
    Powcon 300st

  • #2
    Yup i have the same problem. I have a tarp on like a round shape shower curtain rod to catch the flying chips and they drop straight down to the floor...Bob
    Bob Wright

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    • #3
      They make some lexan shields that are mounted on a magnet....MSC has then maybe a couple of those in the way the chips are flying,as far as tracking them in the house i got one pair of shoes for the shop and another pair that i put on when i leave....
      2 ea Miller Big 40 Cat cc cv Deluxe
      1ea Miller 400P cc cv Deluxe
      Miller Big Blue 300 Pro cc cv
      XMT 304 cc cv
      Miller 350P-XR-A Aluma Pro
      Miller 30A
      1ea X-Treme 12vs
      2ea Miller 12Rc
      Miller 24 A
      Miller 330 a/bp tig
      Dynasty 200 DX coolmate 3
      Millermatic 180
      Millermatic 180 auto set
      Lincoln Invertec 350 Pro
      Lincoln Idelarc SP 250
      2ea Lincoln LN-25 wire feeders
      2ea Powermax 1000
      1ea Bortech 300z Borewelder

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      • #4
        A block of steel about 2X3X1 drill and tap some holes in it on the 1" edge then screw a piece of Plexiglas to it that is about 18"X12" the steel acts as a weight and you can then position it on the vise to direct your chips in a more manageable direction.
        Other then that Get use to it It's the life of a machinist
        Last edited by kcstott; 09-13-2009, 04:13 PM.
        Miller Syncrowave 200 W/Radiator 1A & water cooled torch
        Millermatic 252 on the wish list
        Bridgeport Mill W/ 2 axis CNC control
        South bend lathe 10LX40
        K.O. Lee surface grinder 6X18
        Over 20 years as a Machinist Toolmaker
        A TWO CAR garage full of tools and a fridge full of beer
        Auto shades are for rookies
        www.KLStottlemyer.com

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        • #5
          Its just a part of being a machinist. My wife gets tired of the chips that get drug into the house more than anything.

          I have had no success with the idea of a clear shield. Its always in the way.

          I have a Bridgeport with an Acu-rite MillPWR CNC control. Since its an open table, I keep a shop vac close with a foot switch attached to turn it on. I will make a cut and then use the vac, make a cut and use the vac, etc. Or in cycle, I just prop up the vac nozzle and let it work. The vac provides some air flow and great chip removal.

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          • #6
            Originally posted by Showdog75 View Post
            I've got a Rockwell vertical mill in my limited work space.My problem with it is the messes I make everytime I use it. Seems like I spend more time cleaning up after each use than actually doing a project with it.I've thought about making a inclosure out of plexi glass to contain the shavings just thought I'd ask what the pro's have done to deal with there messes. Problem is my little workshop is in my basement so I've got to figure out a way to contain the shavings so I don't track them in the house. Anyidea's would be appreciated.Thanks
            I use a shop vac with the large hose, clean the bed and floor area around the machine pretty much after every job, you get used to it after awhile, its a necessary thing. Your wife will make you very aware of the shavings that do get in the house!!!
            I just pull my shoes off before going into the house (attached garage)..
            mike sr

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            • #7
              I havn't found a solution yet.

              I am a machinist for a local paper mill, I do it every day min. 8 hrs a day even when I leave my boots at work I still drag chips home, in my hair, in my pockets, behind my belt on my jeans. I have not found a solution for your problem, although we have tried the shop vac also, and it works better than I thought it would. If you find a solution let me know and my wife may even send baked goods as a thank you! Good luck- it's just something you have to put up with.

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              • #8
                Like others have said, there ain't no way around it. It is part of the trade. You make chips, they go everywhere. I have a big problem with swarf from my lathe. I had probably 75lbs of swarf laying on the ground around my lathe. Was machining a bunch of dies for a bender I am building. If I tried to keep the shop clean all of the time, no "work" would ever get done!

                Now, ya don't want to make the better half mad by bringing chips in the house I always strip down outside before coming in. We have a shower at the shop but it is filled with grinding dust and everything else from lack of use!
                Grant

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                • #9
                  Look at it this way Chips on the floor are CHIPS in the pocket...No mess on the floor no money in the pocket
                  2 ea Miller Big 40 Cat cc cv Deluxe
                  1ea Miller 400P cc cv Deluxe
                  Miller Big Blue 300 Pro cc cv
                  XMT 304 cc cv
                  Miller 350P-XR-A Aluma Pro
                  Miller 30A
                  1ea X-Treme 12vs
                  2ea Miller 12Rc
                  Miller 24 A
                  Miller 330 a/bp tig
                  Dynasty 200 DX coolmate 3
                  Millermatic 180
                  Millermatic 180 auto set
                  Lincoln Invertec 350 Pro
                  Lincoln Idelarc SP 250
                  2ea Lincoln LN-25 wire feeders
                  2ea Powermax 1000
                  1ea Bortech 300z Borewelder

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                  • #10
                    Two Words

                    WATER JET!

                    If only............
                    Miller Syncrowave 200
                    Homemade Water Cooler
                    130XP MIG
                    Spectrum 375
                    60 year old Logan Lathe
                    Select Machine and Tool Mill
                    More stuff than I can keep track of..

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                    • #11
                      Originally posted by nocheepgas View Post
                      WATER JET!

                      If only............
                      Uhhhh, try again. That ain't really machining Like plasma cutting or flame cutting.

                      Grant

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                      • #12
                        Originally posted by nocheepgas View Post
                        WATER JET!

                        If only............
                        I had some 3/4 HRS plate WATER JET cut out one time and can you say very nice edges....But a little pricey
                        2 ea Miller Big 40 Cat cc cv Deluxe
                        1ea Miller 400P cc cv Deluxe
                        Miller Big Blue 300 Pro cc cv
                        XMT 304 cc cv
                        Miller 350P-XR-A Aluma Pro
                        Miller 30A
                        1ea X-Treme 12vs
                        2ea Miller 12Rc
                        Miller 24 A
                        Miller 330 a/bp tig
                        Dynasty 200 DX coolmate 3
                        Millermatic 180
                        Millermatic 180 auto set
                        Lincoln Invertec 350 Pro
                        Lincoln Idelarc SP 250
                        2ea Lincoln LN-25 wire feeders
                        2ea Powermax 1000
                        1ea Bortech 300z Borewelder

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